21060 Corsair Blvd
Hayward, CA 94545
510-274-1990

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Vacuum Feedthroughs, Heating Elements, and Custom Process Heaters for Semiconductor, OEM Applications and University Research

Circulation Heaters - Clean Flow Flange Style

We have experience in a wide variety of applications from water, oils, and steam to chemicals and hydrocarbon gases. We carefully engineer sheath and vessel materials to the application using appropriate watt densities to maximize life, yet minimize footprint.

Features

  • Temperatures to 1112°F (600°C)
  • Watt densities to 100W/in²
  • Up to 480 Volts; up to 107KW
  • Fittings and flanges from 1” to 3”
  • 304SS, 316SS & Incoloy® sheaths
  • Standard, seamless & heavy wall elements
  • Insulation
  • Passivation and special cleaning
  • Thermostat or sensors

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We respond the same day if requested 7:00AM - 2:00PM PST.  * denotes a required field.

Examples of Custom Circulation Heaters

Circulation Heater: Clean Flow Flange Style Specifications

  • Dimensions: 5" Ø x 77" overall length
  • Outlet temperature: ~415°F (213°C)
  • Flow rate: 3 GPM
  • Flow configuration: Perpendicular, with (3) 3/4" NPT, 304 stainless steel inlet and outlet fittings
  • 4" NPT plug, easier access for cleaning
  • Pressure tested to 90 PSI assembled
  • Passed all electrical tests: 2 M-Ohm sheath to case, Hi-pot 1600VDC @ 1mA for 2 seconds, 500VDC M-Ohm insulation resistance test
  • Orientation: Can be installed in either horizontal or vertical flow positions
  • Replaceable Type "K" thermocouple in flow medium stream
  • Power: 22.3 KW, 480 Volt, 3-phase
  • Material: 300 series stainless steel body with rod-style elements with a brass 4" NPT Clean Out
Clean Flow Circulation Heater Flange Style BCE11486

Circulation Heater Flange Style:
Download Drawing (PDF)

Circulation Heater: Clean Flow Flange Style (Hi-Purity Gas) Specifications

  • 300# Flange for Higher Pressure
  • Dimensions:: 4.5" Ø x 65" overall length
  • Outlet temperature: ~392°F (200°C)
  • Flow rate: 83 CFM
  • Flow configuration: Perpendicular, with (2) 1" NPT, 316 stainless steel inlet and outlet fittings
  • Pressure tested to 90 PSI assembled
  • Passed all electrical tests: 2 M-Ohm sheath to case insulation resistance, Hi-pot 1600VDC @ 1mA for 2 seconds, 500VDC M-Ohm insulation resistance test
  • Orientation: Can be installed in either horizontal or vertical flow positions
  • Thermocouple: Replaceable Type "K" thermocouple, probe-style, made of 316 stainless steel, positioned within the flow medium
  • Power: 15 KW, 240 Volt, 3-phase
  • Material: 316 series stainless steel body with rod-style elements
Clean Flow Circulation Heater - Flange Style Hi-Purity Gas BCE11507

Circulation Heater Flange Style (Hi-Purity Gas):
Download Drawing (PDF)

PRODUCT CHART

ANSI Flange Size & NPT KW Voltage Length Diameter Max Temp Application Weight Material Watts per Inch2 Elements TC or TS Inlet & Outlet
8" - 150# to 600# 107KW 480V 3 phase 97" 8.6" 600C Air - 350C Oil Air, Oil, Degreasing 428 lb 304, 316, SS 23 WSI 24 TC Male 2.5" NPT
67KW 480V 3 phase 69" 8.6" 600C Air - 350C Oil Air, Oil, Degreasing 318 lb 304, 316, SS 23 WSI 24 TC Male 2.5" NPT
53KW 480V 3 phase 61" 8.6" 600C Air - 350C Oil Air, Oil, Degreasing 287 lb 304, 316, SS 23 WSI 18 TC Male 2.5" NPT
50KW 480V 3 phase 69" 8.6" 600C Air - 350C Oil Air, Oil, Degreasing 300 lb 304, 316, SS 23 WSI 24 TC Male 2.5" NPT
40KW 480V 3 phase 61" 8.6" 600C Air - 350C Oil Air, Oil, Degreasing 272 lb 304, 316, SS 23 WSI 18 TC Male 2.5" NPT
30KW 480V 3 phase 54" 8.6" 600C Air - 350C Oil Air, Oil, Degreasing 241 lb 304, 316, SS 23 WSI 18 TC Male 2.5" NPT
6" - 150# to 600# 100KW 480V 3 phase 71" 6.7" 100C DI Water 205 lb 316SS 60 WSI 12 TC Male 2.5" NPT
60KW 480V 3 phase 50" 6.7" 100C DI Water 157 lb 316SS 60 WSI 12 TC Male 2.5" NPT
15KW 240V 3 phase 50" 6.7" 600C Clean Air 157 lb 316SS 15 WSI 12 TC Male 2.5" NPT
4" - 150# to 600# 30KW 480V 3 phase 91" 4.5" 120C Caustic Solutions 151 lb 304SS 23 WSI 6 TC Male 1.5" NPT
7.5KW 240V3 Phase 91" 4.5" 300C Fuel Oil 151 lb 304SS 6 WSI 6 TC Male 1.5" NPT
5 KW 480V3 phase 70" 4.5" 300C Fuel Oil 117 lb 304SS 8 WSI 6 TC Male 1.5" NPT
3" - 150# to 600# 18KW 480V3 phase 58" 3.5" 100C Process Water 76 lb 304SS 48 WSI 3 TC Male 1" NPT
18KW 240V3 phase 58" 3.5" 100C Process Water 76 lb 304SS 48 WSI 3 TC Male 1" NPT
12KW 240V 3 phase 45" 3.5" 100C Process Water 62 lb 304SS 48 WSI 3 TC Male 1" NPT
2.5" - 150# to 600# 18KW 480V 3 Phase 56" 2.9" 100C Process Water 46 lb 304SS 48 WSI 3 TC Male 1" NPT
15KW 480V 3 phase 56" 2.9" 100C Process Water 45 lb 304SS 48 WSI 3 TS Male 1" NPT
9KW 240V3 phase 33" 2.9" 100C Process Water 30 lb 304SS 48 WSI 3 TS Male 1" NPT
Other Sizes Available Other Wattages and Sizes of Heaters Available

Additional Drawings

BCE11667 Flange Style CF Circulation Heater drawing

Download BCE11667 Drawing (PDF)

BCE11682 Flange Style CF Circulation Heater drawing

Download BCE11682 Drawing (PDF)

QUALITY

BCE Engineering & Quality Assurance

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